Hi boyd -
Good question, I read Marks response with interest because I've never created a good business card with PS. Maybe it has something to do with my printer but always there are problems. Anyway, it looks like Mark has been successful using his outlined tutorial and I hope it works for you.
My suggestion to you is to use Word. They have the small type necessary and you can insert your logo and font without any problems - they also have a relationship with the printer (In my case HP) program where one can run the type close to the edges if they choose.
You can save the card also in Word --next time just load the printer with business card paper and quickly have the job done. [righton]